Project Portfolio--Major/specialty structural projects

    kane county prison
Kane County Prison2

KANE COUNTY NEW ADULT JUSTICE CENTER

St. Charles, Illinois

Project Team
• Owner: Kane County Illinois—Geneva, Illinois
• Engineer/Architect:  Healy, Bender & Associates—Naperville, Illinois
• Security Consultant: The Lichtman Associates—Princeton, New Jersey
• Project Manager: M.A. Mortenson Co.—Minneapolis, Minnesota
• Contractor: Egyptian Concrete Co.—Salem, Illinois

Details
• Product: Precast Modular Prison Cells and Components
• Installation Date:  2007
• Other:  96 Double-cell modules

Description
ECC had the prime contract on this project to manufacture and erect 96 fully outfitted and finished precast double cell modules.  Each unit weighed approximately 26 tons and were stacked 6 stories high.

  Winnebago Justice Center
Winnebago Justice Center

WINNEBAGO JUSTICE CENTER

Rockford, Illinois

Project Team
• Owner: Winnebago County—Rockford, Illinois
• Engineer/Architect:  The Durrant Group, Inc.—Madison, Wisconsin
• Security Consultant: The Lichtman Associates—Princeton, New Jersey
• Project Manager: SRB Winnebago County Justice Center Partners
—Rockford, Illinois
• Contractor: Egyptian Concrete Co.—Salem, Illinois

Details
• Product: Precast Modular Prison Cells and Components
• Installation Date:  2006
• Other:  402 Double and single-cell modules

Description
ECC had the prime contract on this project to manufacture and erect 402 fully outfitted and finished precast double and single cell modules and 38 shower modules.

 

  Lock and Dam 12
Lock and Dam 12-2
Lock and Dam 12-3

LOCK AND DAM 12

Mississippi River in Iowa

Project Team
• Owner/Engineer: U.S. Army Corps of Engineers—Rock Island District
• Contractor: Civil Constructors—East Moline, Illinois

Details
• Product: Lock Wall Panels
• Installation Date:  2002
• Other:  26,000 SF Lock Wall Panels

Description
For this project, Egyptian Concrete manufactured approximately 26,000 SF of replacement lock wall panels.  Barge traffic on the upper Mississippi was shut down while the existing lock was refurbished with new wall panels.  Each panel had 6 horizontal rub rail armors cast into the panels.

    Hegewisch Cummuter Station
Mckinley wall

HEGEWISCH COMMUTER STATION HIGH LEVEL PLATFORM

Chicago, Illinois

Project Team
• Owner: Northern Indiana Commuter Transportation District
—Michigan City, Indiana
• Engineer: URS Corp.—Chicago, Illinois

Details
• Product: Precast foundations, prestressed beams, platform walkway panels, prestressed ramps, stairs and building panels
• Installation Date:  2006
• Other:  Platform walkway panels were designed to be extremely durable to freeze-thaw cycles and heavy use of de-icing agents.

Description
This was the second commuter station ECC built for NICTD.  It was made up of over 425 individual precast and prestressed elements.  There were 2 platform structures built for the 2 commuter rails, each of which were 720 feet long with a handicap accessible ramp at both ends.  The project also included precast concrete warming houses and a storage shed.